Processing Skids

Suncombe offers a design and build service for the production of customised skid mounted liquid processing modules.

Applications include solution preparation, buffer and media preparation, final formulation and fill, utility preparation, temperature control systems, powder incorporation, pH neutralisation, chemical dosing and many more.

Skid mounted or modular systems offer tremendous advantages in project planning and risk management as they are built and fully tested off-site in parallel to facility construction work, allowing minimal time and risk in the installation and validation phases.

All systems include comprehensive automation to ensure validated repeatable, process performance, improved health and safety, reduced costs for labour and utility consumption.

PROCESSING SKIDS

Testimonials

“ Suncombe stand-out because they are specialists in the items and elements they produce. If they say they’re going to do something, they will do it… In summary, Suncombe are experts in what they do, and they’re great people to work with. ”

“ Suncombe have always been very helpful, particularly during the commissioning phase, and if we have an occasional operation problem, they are very quick to respond. I would certainly recommend them to other professionals. ”

“ Suncombe's major strength is their understanding our business… They are very, very accommodating. Very knowledgeable. Always there to explain what I wasn't sure of; clarifying things. Great experience. Great people to work with. ”

“ I would not hesitate to recommend or to use Suncombe again in the future. Throughout this project from design to build and test they delivered at every single milestone in terms of date and budget. Working with Dave, Steve, Mark, and the build team was a joy throughout what was a very technically difficult project to execute. For me Suncombe operate with integrity, with trust and deliver what they promise. ”

“...the Suncombe engineers were incredibly highly regarded by the client ...they somehow managed to keep to the original time schedule, which was a credit to their staff and their project management skills. They are a really friendly team, and I look forward to working with them again. ”

“ As well as one project for Roche in Shanghai, we’ve worked with Suncombe on projects for Novartis in Switzerland, and most recently in Spain. The communication was good. Their documentation was brilliant. …if you asked me whether I'd work with Suncombe again – I’d say ‘definitely’ ”

“ We're happy with the machine [the washer], the performance, the build quality, everything. It ticks all the boxes and it does what’s required. It’s robust and reliable, and just ticks along in the background, which is exactly what we need. ”

“ I worked closely with Suncombe to develop and manufacture wash booths for several secondary pharmaceutical applications. Manufacturing workmanship has always been superb and occasional quality issues addressed quickly and efficiently. Management commitment and support is second to none. ”

“ It's definitely the most complex filtration, cleaning and sterilisation process I’ve worked on. Their technology knowledge was very impressive and their ability to build bespoke units was very impressive too. Also, I think just the friendliness of the team really helped; it was a nice group of guys to work with. ”

“Suncombe have been excellent. They’ve supported us with aftersales servicing and calibration needs... They’ve recently assisted us with a non-Suncombe skid, too, which has been a great help in extending the life of this asset. I always get a quick response to any requests for help. A very professional and courteous service.”

"Despite what some might say, it is possible to have fond memories of HAZOPs and if the Suncombe team are attending you know they will have excellent technical representation from their team which really makes everyone’s lives a little easier 😃."

Our good friend “Google” helped me track down “Suncombe” and that got me in contact with the team. With the little information I had, they were able to track the original installation that had taken place in the UK back in the early 2000’s. From there they were able to trace all the paperwork and offer us it on as electronic documents which enabled us to get it to the engineers in Malaysia in double quick time. We were certainly having a bad day but Suncombe turned it into a very good day.

What are processing skids & systems?

Processing skids and systems are pre-fabricated, skid-mounted modules that integrate all equipment (piping, vessels, instrumentation, controls) to execute a defined liquid process, which is built off-site and delivered ready for installation.

Which process applications can these skids and systems cover?

Typical applications include solution preparation, buffer/media prep, final formulation & fill, utility preparation, temperature control systems (like HTST), powder incorporation, pH neutralisation, chemical dosing and more.

What are the benefits of a skid-mounted approach versus traditional “built-in-place”?

The three core benefits are:

Parallel build: the skid can be constructed and tested off-site while the facility is built.
Reduced installation and commissioning time.
Factory acceptance testing (FAT) under controlled conditions ensures higher quality.

What standards and materials are used in Suncombe’s processing skids?

Suncombe’s processing skids are constructed using sanitary 316L stainless steel (with 304 for non-contact), ASME BPE piping, no dead-legs, a fully drainable design, orbital welding, and weld traceability.

What automation capabilities are included?

Our skids include recipe-based control systems, PLC/HMI interfaces, audit trails and batch reports (21 CFR11 compliance), remote access interfaces and integration into plant automation networks.

Processing Skids

PROCESSING SKIDS

Testimonials

SUNCOMBE

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