GMP Process Skids & Systems
Introduction to GMP Process Skids, Systems and Turnkey Schemes
Skid mounted, sanitary modular systems help simplify the installation of complicated processes and are used throughout industry. Providing a controlled environment for manufacture, skid mounting allows in process inspection and Factory Acceptance testing prior to delivery.
Suncombe has over 60 years’ experience in designing and assembling multiple variations of GMP Processing Skid solutions. Our expertise extends over a wide variety of processing sectors with the following system types frequently accommodated during our manufacturing history:
- USP Water Storage Skids
- Solution Preparation
- Buffer and Media Preparation
- IBC Discharge Stations
- Final Formulation & Fill
- Powder Incorporation
- Process Utility Skids
- Filter Skids
- High Temperature Short Time (HTST) Skid
- Mixing Skids
- Blending
- Dilution
- Batching & Formulation
- Pasteurisation
- Super Skids
- Containerised Systems
At Suncombe we understand our clients continual need for adaptation and are fully committed to product support throughout its life cycle. For this reason, we offer on all our systems produced:
- Spares life time support
- Design and project management for the future
Advantages of Processing Skids & Modules
• Smart Project Management controlling all aspects of the Skid/Module with a single Project Manager/Director.
• All aspects of the project carried out with in house staff including design, development, drawings, calculations, fabrication, finishing, piping, wiring, testing, automation, integration and testing.
• Skid/Module can be built and completed in parallel with the facility build of pre-built ready for a shutdown/changeover period.
• Pre-validated system allows full documentation and testing protocols to be performed prior to shipment.
Construction of Processing skids & modules
• Stainless steel, duplex and Hastelloy materials
• cGMP / FDA / ASME BPE / EHEDG
• Crevice free, certified surface finishes
• Full documentation and traceability
• Validation Protocols
• Pressure Equipment Directive (PED)
• Non-destructive testing
Speak to a skids specialist
Standardised Models
| Part # | Tank Volume Litres | Flowrate Litres per minutes | Head Pressure barg | Dimensions A (mm) | Dimensions B (mm) | Dimensions C (mm) |
|---|---|---|---|---|---|---|
| MobileCIP™60 – 1 Tank | 150 | 60 | 4.5 | 1,750 | 850 | 1,900 |
| MobileCIP™60 – 2 Tank | 2 x 150 | 60 | 4.5 | 1,750 | 850 | 2,350 |
| MobileCIP™60 – 2 Tank – Square | 2 x 150 | 60 | 4.5 | 1,750 | 1,400 | 1,400 |
| MobileCIP™100 – 1 Tank | + | ++ | + | 0 | + | 0 |
| MobileCIP™100 – 2 Tank | + | ++ | + | 0 | + | 0 |
| MobileCIP™150 – 1 Tank | + | ++ | 1,950 | 1,050 | 2,250 | |
| MobileCIP™150 – 2 Tank | 2 x 350 | 150 | 4.5 | 1,950 | 1,050 | 2,850 |
Key Features
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Custom specification product
We are able to accommodate multiple user requirements, and are experienced in designing and manufacturing systems to various specification variables. To quickly generate an enquiry with us fill in the below form with as much detail as available to you, the form will auto-submit with your initial enquiry. This will enable our experts to begin assessing your system requirements and a sales representative to open a clear and concise channel of communication with you.
ASME BPE standard Pipework, fully annealed, chemistry to ASTM A-269, manufactured to ASTM A-270, and 3A Standard.
316 Stainless steel product contact parts, 304 non-contact parts, Hastelloy and Duplex Stainless.
T.I.G Welding; using argon gas purge, using a computer controlled enclosed head orbital welding plant.
PED Vessels, Complete material traceability, PD5500 compliant.
European Hygienic Engineering and Design Group (EHEDG)
Cost Matrices
Client Badging
GAMP
CE Compliant
Full Document Indexing
Working to ISPE
Industry 4.0 Ready
Data Manuals
3D Modelling
Corporate member of EBSA
Business Practices
- Cost Matrices
- Client Badging
- GAMP
- CE compliant
- Full Document Indexing
- Working to ISPE
- Industry 4.0 aware
- Complete Digital and/or physical Data Manuals
- 3D Modelling
- Corporate member of EBSA
Welding Standards
- BS EN 10204 – 3.1
- BS EN ISO 9606-1:2013
- BS EN ISO 15614-1:2004+A2:2012
Welding Standards
- BS EN 10204 – 3.1
- BS EN ISO 9606-1:2013
- BS EN ISO 15614-1:2004+A2:2012
